Mass Energy & Marine Solutions

Our expert troubleshooting services rapidly pinpoint the root causes of engine issues using advanced diagnostic tools, including vibration analysis, thermal imaging, and computerized fault scanning. We provide comprehensive reports and actionable solutions that minimize operational downtime and prevent costly repairs, ensuring your engines run safely and efficiently under all conditions.

We offer full engine overhauls that restore the mechanical integrity and performance of main and auxiliary engines, covering both 2-stroke and 4-stroke designs. From disassembly to reassembly, every component undergoes meticulous inspection, machining, and replacement if necessary. Our process includes precision fitting of pistons, bearings, seals, and valves, ensuring your engine meets or exceeds original factory specifications for reliability and fuel efficiency.

We specialize in the precision removal and installation of crankshafts and camshafts, critical components that directly influence engine power and timing. Using OEM-parts or high-grade alternatives, our technicians perform alignment and balancing to ensure optimal smoothness, reduce vibration, and prevent premature wear, thereby maximizing engine lifespan and operational safety.

Proper preparation and overhaul of cylinder units are essential for combustion efficiency and engine durability. Our service includes cleaning, honing, and precise measurement of cylinder liners, pistons, and rings, followed by component replacement and assembly under strict quality controls. This process reduces fuel consumption and emissions while enhancing engine responsiveness and reliability.

Keep your engine systems at the forefront of technology with our engine control system upgrades. We install advanced digital controllers that offer improved monitoring, diagnostics, and automation capabilities. These upgrades enhance safety, optimize fuel consumption, reduce emissions, and provide seamless integration with onboard automation and data logging systems.

Engine bearings are crucial to smooth operation, preventing metal-to-metal contact and absorbing loads. Our bearing replacement service covers main, connecting rod, and thrust bearings, using premium materials and exacting installation methods. Regular bearing replacement reduces risk of catastrophic engine failure, lowers maintenance costs, and enhances performance consistency.

Our honing process restores the microscopic crosshatch pattern inside cylinder liners that is vital for optimal piston ring sealing and oil retention. This results in better combustion, reduced oil consumption, and lower emissions. Available both in our workshop and onboard your vessel, our honing service minimizes downtime and maximizes engine availability.

Accurate measurement of liner diameters is critical to assess wear and ensure correct piston-to-liner clearances. Using laser-based and bore gauge instruments, our technicians deliver precise in-situ or workshop measurements, enabling timely maintenance decisions that prevent damage and maintain engine efficiency.

Plate heat exchangers (PHE) play a key role in engine cooling and lubrication systems. We perform thorough cleaning, gasket replacement, and pressure testing to prevent leaks and fouling, thereby ensuring effective heat transfer and protecting your engine from overheating and lubrication failures.

Misalignment of engine shafts and connected machinery causes vibrations, noise, and premature wear. Using state-of-the-art laser alignment tools, we ensure precise alignment and optimal chocking of foundations, which improves operational efficiency, reduces energy consumption, and extends component life.

Keeping air and oil coolers clean is vital for engine thermal management. We utilize specialized cleaning methods including chemical cleaning and high-pressure water jetting to remove soot, scale, and deposits that impair heat transfer, helping to maintain optimal engine temperatures and avoid costly repairs.

Precision testing and calibration of fuel pumps and injectors ensure correct fuel delivery timing and quantity for efficient combustion. Our state-of-the-art test benches simulate operating conditions to verify performance, improve fuel economy, and reduce emissions.

Turbochargers boost engine power and efficiency but require periodic overhauls to maintain performance. Our comprehensive overhaul includes inspection, cleaning, balancing, and replacement of bearings, seals, and blades, restoring optimal boost pressure and fuel efficiency.

We maintain and overhaul lube oil and cooling water pumps to guarantee uninterrupted lubrication and temperature control. Our service includes inspection, repair, and replacement of wear parts, ensuring the pumps’ reliability and prolonging engine life.

Effective fuel oil separation prevents contaminants from reaching the engine, reducing wear and improving combustion. We provide maintenance, repair, and calibration of HFO and LFO separators, enhancing fuel cleanliness, lowering injector fouling, and boosting engine reliability and efficiency.

Our lube oil separator services focus on maintaining the purity of lubricating oil by effectively removing sludge and contaminants. Regular servicing of these separators prevents engine wear, extends component life, and ensures optimal lubrication performance, essential for engine health.